Hey guys,
yesterday I disassembled the top end of my DT360 to check the cylinder and the piston. The piston luckily seems to be the standard size. However, close to the decompression release hole, the cylinder wall shows some serious wear in my eyes. It looks like a brass/bronze coat being revealed and the surface feels a little more rough than the rest of the cylinder. In the upper region of the cylinder, this brass color seems to shine through the cross grinding (if that's what you call it in englisch). Do you know how these cylinders were coated back in the day? Since I guess I will have to bore it to an oversize, it would be great to know which piston sizes Enduronut or someone else of you got in the shelf for the 74 360.
As always thanks for your advice & bests from Germany!
Hello Leon,
Yamaha never coated the cylinder sleeves with anything.
The brass color you're seeing is burnt oil, (carbon), that was caused by the hot exhaust gases blowing past the rings. In other words, the rings are not sealing or containing the combustion gases.
The cross hatches, (cross grinding), is incorrect and may have hindered the proper break-in of the piston rings. The scratches should be angled at 45 degrees, not parallel with the horizontal diameter of the bore.
I have all of the different sizes of genuine Yamaha pistons available.
Let me know when you determine which size you may need, and I'll send you a price quote.